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Overmoulding

At Nordell, we specialise in high-quality overmoulding services that enhance your products' functionality, aesthetics, and durability.

 

Whether you need to improve grip, seal off electronic components, or combine multiple materials into a single part, our experienced team can deliver tailored solutions that meet your requirements.

 

Contact us today to discuss your overmoulding needs and find out how we can help bring your project to life.

What is Overmoulding?

Overmoulding is an advanced manufacturing process in which one material, usually a thermoplastic, is moulded over another to create a single, integrated part.

 

This technique allows for the combination of different materials with varying properties—such as a rigid plastic core and a softer, flexible outer layer—resulting in a final product that benefits from the best qualities of both materials.

 

The overmoulding process can be applied to a wide range of components, including handles, grips, seals, gaskets, and electronic housings.

 

Why Choose Overmoulding For Your Project?

 

Choosing overmoulding for your project offers several key advantages that can enhance product performance, reduce manufacturing costs, and improve overall aesthetics.

 

Here’s why overmoulding might be the right choice for your next project:

  1. Enhanced Functionality

    Overmoulding allows you to combine different materials in one part and integrate multiple functions. For instance, adding a soft, rubber-like overmould to a rigid plastic component can improve grip, shock absorption, and impact resistance. This is particularly useful for products like handles, grips, and electronic housings where user comfort and durability are critical.

  2. Improved Aesthetics

    The overmoulding process enables the use of different colours and textures, allowing for visually appealing designs. This is especially beneficial for consumer products where appearance plays a significant role in marketability. Overmoulding can also hide seams or other imperfections, resulting in a cleaner, more polished final product.

  3. Cost-Efficient Manufacturing

    Overmoulding can streamline production by reducing the need for secondary operations like assembly or post-moulding finishing. By creating complex, multi-material components in a single moulding cycle, overmoulding helps reduce production time, lower labour costs, and minimise waste, making it a cost-effective solution for large-scale manufacturing.

  4. Superior Performance

    By carefully selecting materials with complementary properties, overmoulding allows you to create parts that perform better under stress, exposure to chemicals, or extreme temperatures. This makes it ideal for demanding applications in industries such as automotive, aerospace, electronics, and medical devices, where performance and reliability are paramount.

  5. Increased Durability

    Overmoulding provides an added layer of protection for the underlying material, helping to extend the product's life. For example, a soft overmould can cushion and protect electronic components from shock and vibration, or provide a watertight seal in harsh environments.

 

Contact Nordell for Expert Overmoulding Services

 

Are you ready to leverage the benefits of overmoulding for your next project?

 

At Nordell, we are committed to delivering high-quality, precision overmoulding services that meet the unique requirements of our clients across various industries.

 

Our experienced team, state-of-the-art equipment, and dedication to excellence ensure that your project is in expert hands.

 

Contact us today to discuss your overmoulding needs, request a quote, or learn more about how we can help bring your innovative ideas to life. We are located in West Sussex and proudly serve clients both locally and across the UK.

Overmoulding FAQs

Have questions about our overmoulding services? See if yours has been answered here. If not, contact our experts today, and we'll be happy to help.

How does overmoulding work?

Overmoulding typically involves a two-step injection moulding process. First, a base substrate is moulded using a standard injection moulding technique. After the substrate has cooled and solidified, it is placed into a second mould where the overmould material is injected over or around it. The materials bond together to form a single, cohesive part with enhanced properties.

What is overmoulding commonly used for?

Overmoulding is commonly used in applications where a combination of materials can provide added functionality, such as improved grip, sealing, or cushioning. Examples include automotive interior components, handheld devices, medical instruments, electrical connectors, and ergonomic handles for tools and appliances.

What are the advantages of overmoulding?

The advantages of overmoulding include improved product performance, enhanced aesthetics, reduced manufacturing costs, and the ability to create complex parts with integrated features in a single production step. Additionally, overmoulding can help achieve better sealing and protection for sensitive components, making it a preferred choice for products used in harsh environments.

Why choose Nordell for overmoulding?

Nordell has a proven track record in delivering high-quality overmoulding solutions across various industries. With our advanced equipment, skilled workforce, and commitment to customer satisfaction, we can handle projects of any size and complexity. Located in West Sussex, we offer a local, reliable service with the expertise to bring your innovative designs to reality.
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