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More Than Plastic Injection Moulding

At Nordell, our passion for plastic injection moulding goes beyond mere production; it's about collaboration, innovation, and commitment to excellence.

 

With over four generations of talent and experience, we offer far more than what you'd expect from a typical plastic injection moulding company.

 

Our mission is to help you save costs, enhance your products, and contribute to sustainability.

 

Whether you have a groundbreaking concept, want to improve an existing product, or seek the advantages of world-class manufacturing services, Nordell has the expertise to meet your unique needs.

 

Technical Expertise That Sets Us Apart

 

Nordell's strength lies in our technical prowess.

 

Our range of technical services is designed to perfectly complement your specific requirements, ensuring that your project is a resounding success.

 

Mould Flow Analysis

 

By delving into the intricate dynamics of plastic material flow during injection moulding, we help you optimise designs, anticipate challenges, and ensure a seamless path from concept to market.

 

With Nordell's mould flow analysis services, you're not just partnering with a service provider – you're forging a partnership that guarantees precision, reduces uncertainties, and crafts success stories.

 

Bespoke Automated Solutions

 

As part of our service and manufacturing solutions, we identify and manufacture bespoke automation for product, test, and assembly needs.

 

While there may be some initial costs, the return on investment and long-term benefits are clear.

 

We advise automation only where it makes sense, and our enduring customer relationships are a testament to the trust and value we bring.

 

Product Testing

 

Nordell recognises the critical role that product testing plays in ensuring the highest quality standards in plastic injection moulding.

 

Our meticulous quality control processes are designed to give our clients the utmost confidence in their products' performance, reliability, and durability.

Who We Work With

Going The Extra Mile

 

Nordell offers a wide array of value-added services to enhance your plastic injection moulding experience.

 

We go beyond the ordinary to provide comprehensive solutions, including:

 

  • Component Sourcing: We simplify the supply chain by sourcing components for your projects, streamlining your operations.
  • Ultrasonic Welding: Our expertise in ultrasonic welding ensures the secure and efficient assembly of your plastic components.
  • Die Casting: Besides injection moulding, we offer die-casting services to meet a broader spectrum of your manufacturing needs.
  • Pad Printing: Enhance the visual appeal of your products with our precise and reliable pad printing services.

 

Unmatched Customer Service

 

At Nordell, we are committed to providing unparalleled customer service.

 

We understand that clear communication, transparency, and responsiveness are paramount.

 

Our Customer Charter reflects our dedication to meeting and exceeding your expectations.

 

We listen, we deliver, and we ensure your experience with us is seamless.

Our Robust Development Process:

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Concept & Requirements

Discovery
  • Discovery meeting or project/enquiry file review, for discussion to fully understand the product application and project performance, quality, timescale and budget requirements.
  • Provisional assessment of risk or variance to expectations, with brief to customer on initial observations and recommendations for approval prior to offer.

Design for Manufacture

Investigation and Development
  • Offer & Project Commercialisation.
  • Standardise materials, colours, number of parts, Inserts and build Operations.
  • Product and Design exploration with Sector cross pollination.
  • Initial FMEA & Control Plan.
  • Project Management.
  • Report & Proposals to Client.
  • Prototype and review.

Product Tooling Design & Manufacture

Tooling and Sampling
  • Design Freeze with 2D drawings & 3D files.
  • Tool Design GA customer approval.
  • Tool Manufacture.
  • Product & Tool identification standard for asset and labelling.
  • Product ERP structure, Centre selection, Bill of Materials and route standardisation.
  • Product materials procurement.
  • Production trials scheduling.

Product & Tooling Trials

Sampling
  • Customer update.
  • Tooling and production trials.
  • T1 Sample submission.
  • Review, Tune & Development.
  • Tooling and Production Trials.
  • T2 Sample submission.
  • Sampling Review.

Product Part Approval

Verification and Validation
  • PPAP Product Part Approval Process.
  • First Article Inspection reports.
  • FMEA review.
  • Tooling Review.
  • Pilot production requirements.
  • Tooling Acceptance.

Product Approved

Industrialisation
  • Transfer to commercial teams.
  • Product can be scheduled against production requirements.
  • Delivery terms reviewed (VMI, KANBAN).
  • Review.

Interested in working together?
No matter what stage you are at in your thought process, make contact with our team today to discuss your project.
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Customer service

Monday - Thursday: 08:00 - 17:30 & Friday 8.00 - 12.00

Email: [email protected]

New Business Enquiries

Monday - Thursday: 08:00 - 17:30 & Friday 8.00 - 12.00

Email: [email protected]

Technical Enquiries & Design Support

Monday - Thursday: 08:00 - 17:30 & Friday 8.00 - 12.00

Email: [email protected]

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